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Who are Zircotec?
Zircotec Ltd is a world leader in heat management, specialising in high temperature coatings and heat barrier solutions. Originally part of the UK Atomic Energy Authority, Zircotec’s expertise lies in thermal barrier technologies initially developed for the nuclear industry. Zircotec is known for its plasma-sprayed ceramic coating materials that provide thermal and abrasive resistance. Their core products, such as...
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The problem that we had with the 1968 Riley Kestrel project arose only after painting the interior of the shell and then comprehensively lining the floor, doors, and other panels with a sound-deadening product called Kilmat. This is a butyl rubber backed foil, similar to other products like Dynamat, and is a dense, malleable sheet - very like the bitumen panels found on older cars - that absorbs drumming, and drivetrain and road noise very effectively. Once the lengthy process of cutting it to shape, sticking it down, and thoroughly rolling it into place is completed, it is extremely difficult and very messy to remove. The Kestrel came to us following extensive renovation of the floor, including replacement of the sills and much of the floorpan. We stripped the floor inside back to bare metal and it was very sound prior to painting with Rustbuster epoxy mastic , and top coat in body colour. The underside had been finished with a coating of black ‘schutz’ type underseal which was lavishly applied and did not appear to need further attention - all of which gave us the confidence to apply the Kilmat.
It was at this point that two issues arose in quick succession. The first was that we were kindly donated an LCB manifold and pipework by John Ashley Exhausts, and Joe Ellis at BTB Exhausts generously offered to help by undertaking various modifications in the course of making it fit as snugly along the underside of the car as he could. His artistry resulted in there being very little clearance between the stainless steel silencer boxes and the walls of the tunnel - which looked fantastic, but spelled big trouble for the very meltable Kilmat now glued just above it. The second problem was the chance discovery that the schutz underseal had been applied to bare steel – without any signs of... Firstly, I’d like to take a moment to say a big thank you to all of our sponsors and the individuals who made this week possible. Without you, this would not have been feasible and we are all better off for experiencing this opportunity.
Sunday The start of action week began on Sunday the 8th of January. We converged at the barn at 11am to begin preparation in order for the week to run as smoothly as possible. Now I must say we were extremely productive and put our engineering minds to the best of use: we invented crutch cricket and kicked an increasingly muddy football around whilst we waited for Ding to get some PayPal issues sorted out with the help of Bobby Bragg. Whilst our own, slightly disorganised, version of the OUMF Olympics was underway we sporadically packed up Ding’s Volvo with the engine blocks that were going to go through the baths at Lenton Treatments, packed laminates of the sprite and team photos that had been lovingly signed by all the team taking part in Action Week and packed all the teams personal kit. It was a struggle, but somehow we managed to fit all 10 of us into two cars, plus the kit and the engine castings. In Bobby’s car was Marcus Ward, Arran McLuskie, Archie Stewart and myself. In Ding’s car were Seb Paul, Luis Albas, Eddie Scheer and Sean Harvey. Luckily for us, Ollie Raja-Brown would be meeting us at Fuchs Lubricants the following morning so that there would be space for Joe Taylor, and all our kit to be distributed between the three cars. The drive to the Taylors home in Congleton was mostly uneventful though we now have learnt not to trust Bobby’s navigational skills, with him leading us away from the right destination even though everyone in the car saw Ding take the right turning. ‘Surely he’s going the wrong way?’ No, he went the right way, although we did get a more scenic route seeing all that Congleton town had to offer. Roughly 15 minutes behind Ding the second car arrived and we were shown around Joe’s home. A very warm thanks to the generosity of Joe’s parents for letting all of us stay. They kindly put us up in the garage which had been converted into... |
